Deep domain expertise means we understand your industry's constraints before writing a line of code.
Most shop floor equipment was never designed to connect. Bridging OPC-UA, MQTT, Modbus, and legacy protocols to modern cloud platforms requires industrial IoT expertise.
200 machines at 1Hz each generates 17M data points per day. Real-time time-series architectures are different from standard web databases.
Unplanned downtime costs 5–20x more than planned maintenance. ML models on sensor data can predict failures 24–72 hours in advance.
Production orders, WIP, OEE, quality inspection
MQTT, OPC-UA, PLC connectivity, edge computing
ML on sensor data, anomaly detection, work orders
3D factory model, real-time sensor overlay
SPC, non-conformance, CAPA workflows
SAP PP/QM, Oracle Manufacturing, BOM sync
Free discovery call with an engineer who understands your industry.
Real-time overall equipment effectiveness tracking across 12 production lines. 22% uptime improvement.
ML model predicting equipment failure 7 days ahead. 91% accuracy. $1.8M saved in year one.
Automated quality inspection system reducing defect escape rate by 67%.
Nexcode digitised our entire quality management process. Defect escape rate dropped 67% in the first quarter. The IoT integration expertise was unlike anything we found from other agencies.