We build smart factory platforms — Manufacturing Execution Systems, IIoT dashboards, and predictive maintenance tools that give manufacturers real-time visibility and control.
Production scheduling, WIP tracking, quality control, and OEE dashboards.
Connect PLCs, sensors, and machines to the cloud via MQTT and OPC-UA.
ML models on sensor data to predict failures before they cause downtime.
Virtual factory models for simulation, optimisation, and remote monitoring.
SPC, non-conformance management, CAPA workflows, and supplier quality.
Connect to SAP, Oracle, and Microsoft Dynamics for production planning.
A precision parts manufacturer needed real-time machine monitoring across 200 CNC machines, predictive maintenance ML models, and MES integration with their SAP system.
Map production processes, identify sensor data sources, integration points with ERP, and KPI targets.
Edge gateway design, data pipeline architecture, MQTT broker setup, and cloud data platform.
Connect machines via MQTT/OPC-UA, validate data quality, and set up real-time ingestion.
Production orders, WIP tracking, quality inspections, and OEE calculation engine.
Collect baseline sensor data, train anomaly detection and failure prediction models.
Factory floor testing with operators and maintenance technicians. Iteration on workflows.
Line by line rollout with parallel run against existing systems.